Challenge: A leading FMCG brand in India transported ingredients and finished goods using a mix of disposable boxes and return shipments of empty containers. The single‑use boxes risked contamination, absorbed moisture and deteriorated in transit, while wooden pallets rotted and were difficult to sanitize. The company also faced high logistics costs because empty packaging took up significant space on return trips and in warehouses.
Solution: ULS Pooling introduced foldable bulk containers and handheld collapsible totes made from high‑density polyethylene (HDPE). HDPE containers are durable and strong, holding heavy loads while providing excellent protection for contents. They are weather‑resistant, easy to clean and safe to handle; plastic does not rot like wood and outlasts cardboard. Crucially for food applications, the containers are non‑toxic and will not transfer contaminants, supporting hygienic transport. The collapsible design allows the bins to fold flat when empty, saving valuable space during storage and return transport For smaller shipments, ULS provided reusable handheld containers with straight walls and consistent dimensions that stack neatly and fold into a fraction of their size. ULS’s cleaning and maintenance program ensured sanitary reuse.
To further reduce waste and improve tracking, each container carried an IoT tag. Real‑time asset tracking improved visibility and prevented loss or theft. Sensors monitored temperature and humidity to ensure compliance with food safety standards.
Results: The collapsible containers saved storage space and reduced transportation costs. Their durability and non‑toxic materials improved hygiene and eliminated contamination risks. Reusable packaging lowered waste and enhanced sustainability, while IoT tracking provided real‑time oversight